Tag Archives: SENSORS

RADAR SENSORS

#130 A Few DIY Radar Sensors

Testing the current (multimeter was used for accurate uA measurments)

One sensor that’s been incredibly useful to me is the radar sensor. Over the past few years I’ve made quite a few different versions with great results and many improvements especially in power consumption. One of the most useful features is the ability to place wood or plastic over the entire sensor effectively covering the entire unit from sight. This allows the device to be placed covertly in very effective positions. The biggest issue is ensuring the alarm signal can be transmitted from these locations and that’s where LoRa technology comes into play.

My first wireless Radar prototype used a 12V 23A battery and used a lot of power

RF 2.4GHZ and 433MHz,Wifi and LoRa are some of the most well known and common low bandwidth digital wireless communication methods, of course we could use a classic analogue radio to send digital square wave signals like the very early alarm systems but that tends to make the device a power hog and increases the size of the device however more power can also have great pros like increasing the transmission and, having less interference affecting the signal and even some level of immunity to jammers.

My second radar sensor rechargeable uses less current and made use of deep sleep but still not good enough for me…

However I always focus on low power and low current applications I want my sensors to do the job in remote areas with solar power or hefty batteries running them for years without breaking the bank.

During my journey I started with basic breadboard projects moved to more permanent perfboard and strip board projects and eventually started creating fully fledged PCBs for these devices. I encountered various problems like matching antennas to increase the transmission effectiveness, waterproofing and powering the devices with solar and batteries, the effect the blazing hot African sun has on enclosures outside for years, consuming the least amount of current and running the microcontrollers in the most effective configuration suited to their purpose and I can go on.. there’s always something new to learn and I bet there will be even more advancements in Radar technology assuming solar flares or nuclear war or maybe even aliens don’t destroy our electronic and electrical technologies. we have our ancestors to thank for creating and sharing this power with us over the many many decades and hopefully we will eventually evolve to colonize the stars… well ahem I guess that’s a bit ironic coming from a South African but ideas are stronger than any country government or religion I can only hope we keep moving forward.

Front view of my 3rd radar sensor uses 100uA when in deep sleep mode and about 600uA when running and around 10mA when TXing for about 1.2s. Uses HC7333 regulator and a rechargeable LiPo battery. SYN1115 used to TX ASK alerts. Rd-04 Module Ai-Thinker X-band radar is used.
Back view

ULTRASONIC WATER LEVEL SENSOR

#106 AJ-SR04M ultrasonic distance sensor for water

looks like a STM8S003F3 MCU, unmarked crystal and unmarked TTL IC
Underside has a 2 pin socket and is quite dirty…

Recently I have had an old mildly annoying problem snowball into a new serious problem…

Every few months the clean water supply from uThukela Water (Pty) Ltd has been switched off for multiple reasons… striking, damaged electric motors due to Eskom, sabotage and other issues to name a few very serious reasons.

So two large 2500L water tanks were installed in series as a backup which worked well for small water issues that would last maybe a week or two.

However recently There has been no water from uThukela for over a month, and this is very serious.

This event triggered me to investigate water related problems and solutions specifically for my use case.

Order of importance:

  1. I need readily available clean drinking water
  2. Store this water for longer (get extra tanks)
  3. Keep water safely in the tank (no contaminates)
  4. Add sensors to monitor (water level sensor in this case)

For this article will be focusing on the 4th order of importance since this is a tutorial website mainly about electronics.

Therefore I will start by saying I searched for a suitable water level sensor and came across the JSN-SR04T and clones.

This sensor looks very promising and easy to use with 6 available sensor modes (adding increased diversity).

N.B the copy does not have 6 extra modes which was disappointing considering their price point…

2.2m wire with the sensor at the end.

The copy has 3 modes and is similar to the JSN-SR04T-2.0

Now my goal is to use the JSN-SR04T with an ESP8266 connected via WiFi to send readings to my server every 30s, this unit will be completely powered by solar.

The ESP8266 will also have a LAN dashboard to view the readings in real time connected to WiFi but with a connection to the internet not needed, just in case the internet goes down I can still read the water level values.

unfortunately finding a commonly available original JSN-SR04T Ultrasonic Distance Sensor has been quite difficult in South Africa.

I have only been able to find the AJ-SR04M (functions like the JSN-SR04T-2.0) which is a clone but works just like the original, however I see the price is equivalent and sometimes even more than the original which is quite strange. An of course the extra modes are missing…

The waterproof sensor
The sensor is epoxied and completely sealed looks easy enough to install

Mode 1: R27 = is open.

The sensor returns an analogue signal. The formula to calculate the distance from the data is:

Test distance = (high time * speed of sound (340M / s)) / 2;

Mode 2: R27 = A 47K resistor is soldered.

Every 100ms serial data will be sent in mm.

Serial baud rate: 9600, n, 8,1.

The frame format is: 0XFF + H_DATA + L_DATA + SUM
1.0XFF: for a frame to start the data, used to judge;
2.H_DATA: the upper 8 bits of the distance data;
3.L_DATA: the lower 8 bits of the distance data;
4.SUM: data and, for the effect of its 0XFF + H_DATA + L_DATA = SUM (only low 8)

Mode 3: R27 = A 120K resistor is soldered.

Good for low power applications.

After the module is powered on, the module enters standby mode.

If the module receives 0X55 it will send data over serial.

Serial baud rate: 9600, n, 8,1.

Datasheet for the stm8s003f3

18B20 TEMPERATURE MODULE

#60 DS18B20 DIGITAL TEMPERATURE MODULE

DS18B20

The DS18B20 is an electronic thermometer which has a high accuracy. Multiple thermometers can be connected on the same wire because every one has it’s own internal address. The DS18B20 digital thermometer provides 9-bit to 12-bit Celsius temperature measurements and has an alarm function with nonvolatile user-programmable upper and lower trigger points.

FEATURES:

  • Temperature range: -55°C to +125°C
  • Designed for : -10°C to +85°C (+- 0.5°C)
  • Unique 1-Wire Interface Requires Only One Port Pin for Communication.
  • Programmable Resolution from 9 Bits to 12 Bits
  • TO-92 Package
  • 3 – 5.5V DC Supply Voltage

My version is a copy from the original Dallas version but it will still work with the Arduino Dallas 1 wire library. ( manufacturer 7Q-TEK )

Read more about the fake, counterfeit or clone DS18B20 sensors here.

…unless you bought the chips directly from Maxim Integrated (or Dallas Semiconductor in the old days), an authorized distributor (DigiKey, RS, Farnell, Mouser, etc.), or a big retailer, or you took exceptionally good care purchasing waterproofed DS18B20 probes. We bought over 1000 “waterproof” probes or bare chips from more than 70 different vendors on ebay, AliExpress, and online stores -big and small- in 2019. All of the probes bought on ebay and AliExpress contained counterfeit DS18B20 sensors, and almost all sensors bought on those two sites were counterfeit.

Author: Chris Petrich, 10 Sep 2020. License: CC BY. Source: https://github.com/cpetrich/counterfeit_DS18B20/
A bit dirty…

USEFUL ANALOG SENSORS

#59 EXAMPLES OF SOME ANALOG SENSORS

Three example sensors.

Recently I have been working on a remote battery monitoring system. Hardware + the software side of things. During my research I played around with a few store bought sensors and some small homemade sensors. Surprisingly it’s quite easy building simple analog sensors with minimal waste and a reliable working order.

The biggest challenge has been fitting all the sensors on a small PCB and picking a MCU development board with minimal trade offs.

After some time I decided to go for the Wemos D1 Mini and an analog multiplexer to handle all the analog signals.

The three sensors I chose are Voltage divider ( homemade ), Current sensor ( store bought ) and a LDR ( homemade ).

In a future post I will show a relatively compact PCB with an MCU, wireless connection and voltage, current, watts, temp, light, onTime, WiFi signal plus send/receive data collection points.

ACS712 Current Sensor.

Link to the ACS712 Current Sensor here.

DIY VOLTAGE DIVIDER

#56 DIY VOLTAGE DIVIDER

In order to measure the voltage of a DC battery we will need a voltage divider sensor. I built an easy DIY voltage divider which works quite well. All we need are two resistors to measure the voltage in a certain way so our Arduino doesn’t fry.

After working out my requirements for a 12v 7Ah battery I came to the conclusion that I needed a 30k and a 7.5k resistor. This will allow me to measure DC voltage from 0.025v to 25v.

I built 2 sensors
Top of the board

I only had to break the connection on the trace where the screw terminal was soldered to.

After creating a simple Arduino sketch I was able to output the data to the serial monitor. I had to add the correction factor of -0.150 to get an accurate reading after checking with two multimeters.

voltage read sketch
Serial monitor display

I used the Arduino pro mini as the MCU of this project.